Hydromat HW25/12 CNC Chucker

See attached PDFs fore more photos and original German writeup. (On the PDF please note that the photo labled je12 Stück Spanndorne W25 is from a different machine I think) See bottom of description for necessary repairs. HYDROMAT® ROTARY TRANSFER MACHINE (CNC controlled) Type HW 25/12 - Double Production Configured as Chucker Machine located in Europe MACHINE IDENTIFICATION • ReVest Machine: HW25/12 CNC • Year of Manufacture: 2016 • Machine No.: 917 • Control System: Bosch Rexroth IndraMotion MTX-L85 Configuration: Camless, fully hydraulically controlled, operating as fully automatic from raw material MACHINE SPECIFICATIONS Control Cabinet Nr.: 1707-1067-11
Machine Nr.: HW25/12-917
Power Supply: 3x400V/N/PE, 50 Hz
Control Voltage: 24 VDC
Max. Connection Value: 32 kW
Coolant System: KNOLL Type 360 S 1. BASE MACHINE HW 25/12 – COMPLETELY REVISED ✓ • Unit carrier new, blasted and documented with measurement protocol • Stable machine base with funnel-shaped unit carriers for mounting max. 12 horizontal and 8 vertical machining units • Hydraulic rotary indexing table with built-in chuck collet holders in 12-position division for W 25 chuck collets • All hydraulic connection ports for control valves • Hydraulic aggregate BOSCH with 2 separate pressure systems: ◦ Machine pressure: 60 bar ◦ Clamping pressure adjustable: 60-100 bar • All installations and wiring to CE standard • Coolant distribution manifold, complete integrated in base machine ⚠️ REPLACEMENT REQUIRED: Remote control unit must be replaced (see recommendations section) • Chip guard cover with ring, hand grips and cover sealing • Steel pedestal with steps and railing, height 460 mm, with wood inlay • Base machine completely assembled and ready to operate • Base color: light gray (RAL 7035) • Guard cover color: slate gray (RAL 7038) 2. CONNECTION DRILLINGS FOR CNC CROSS SLIDES ✓ 3. COOLANT SYSTEM WITH CHIP CONVEYOR AND VACUUM ROTATION FILTER - NEW ✓ Painted Dimensions: • Length: 2690 mm • Width: 450 / 1950 mm • Pedestal height: 460 mm • Discharge via flume: 1100 mm • Coolant tank capacity: 1700 l • Fill quantity: approx. 1200 l Pump Specifications: • Clean water pump: 1.1 kW, 180 l/min at 1.1 bar • Hinge pump: 0.75 kW, 50 l/min at 3.8 bar • Lift pump: 1.5 kW, 300 l/min at 0.5 bar • Flushing pump: 1.1 kW, 120 l/min at 1.8 bar • Vacuum rotation filter with built-in sludge scraper, 500 l/min flow capacity Scraper belt conveyor driven via geared motor with safety slip clutch and reversing switch 4. HIGH PRESSURE PUMP ✓ • Additional • Output: 50 bar / 80 l 5. SECOND COOLANT CIRCUIT ✓ 6. FIRE PROTECTION SYSTEM - PRIMUS ✓ With explosion flap 7. ELECTRICAL CONTROL CABINET ✓ • Complete wired and ready to connect • Bosch Rexroth IndraMotion MTX L45 high-performance CNC control • Shortest SPS and CNC cycle times • Extensive technology functions for handling, turning, milling, drilling, forming, etc. • Industrial Ethernet with SERCOS as well as Profibus and Fast-Ethernet • Extensive functions for complex interpolations, axis couplings, special kinematics • Ethernet-based VPN modem for teleservice • Voltage: 3 x 400 V / 50 Hz • Service outlet: 230 V 8. STORAGE DEVICE ✓ • Design as Machine 1 • With consideration of improvements • Discharge monitoring of finished parts 9. PREASSEMBLY UNIT VE 35/60-HSK (6 Units) ✓ • Spindle hub max: 100 mm • Spindle speed max: 5430 U/min • Drive power: up to 2.2 kW • With mounting flange • With quick-change system HSK-40 • With electrical trigger • With internal cooling 10. DRILL HEAD 35/60-HSK (6 Units) ✓ • Hydrodehn chuck holder • With quick-change system HSK-40 11. CNC HORIZONTAL CROSS SLIDES 26/80-HSK (4 Units) ✓ ⭐ KEY FEATURE: 3-AXIS CNC CAPABILITY • With X/Y/I-hub (3-AXIS CNC INTERPOLATION) • Axis drive: BOSCH Regelventil • Measuring system: HEIDENHAIN • HSK quick-change tooling These units provide full milling and profiling capability, not just drilling/turning. 12. CNC PREASSEMBLY UNIT 26/80-HSK with IK (4 Units) ✓ • Spindle hub max: 80 mm • Spindle speed max: 7200 U/min • Drive power: up to 2.2 kW • With mounting flange • Axis drive: BOSCH Regelventil • Measuring system: HEIDENHAIN • With quick-change system HSK-32 ⚠️ REPLACEMENT REQUIRED: 2 control valves are missing and must be replaced 13. TOOL MONITORING AT 4 STATIONS (3+4 and 11+12) ✓ • Process-accompanying tool monitoring • Digital and analog sensor technology for flexible tool monitoring • Integrated HMI solution with display of graphics on operator panel • Includes basic training for pre-start or startup of machine 14. DRILL HOLE CONTROL LEUKHARD (Station 5+6) ✓ 15. EXTRACTION NOZZLES ✓ 16. UNITS CARRIER MACHINING 2 x Loading / 2 x Ejecting ✓ 17. DISTRIBUTOR – HW 25/12 – DOUBLE LOADING-DOUBLE PRODUCTION ✓ 18. CLAMPING VALVE SBV-100 (4 Units) ✓ SYSTEM INCLUDES • 12 pieces W25 chuck collets • 2 pieces loading stations CONTROL PANEL REPLACEMENT REQUIRED Issue: The function of all keys on the control panel is no longer operational and should be replaced. Solution: Latest version from Pfiffner Company Investment cost: Approximately CHF 30,000 Issue: 2 control valves are missing and must be replaced for proper operation