GNUTTI FMRSI-21-175-130-CNC

GNUTTI FMRSI-21-175-130-CNC See attached PDF for photos of equipment (Translation from German done with Claude.ai) Production System for Fitting Processing with Compressed Body Connection consisting of: 1 FMRSI Processing Machine (Manufacturer: Gnutti, Year: 2008)(Likely Model FMRSI-21-175-130-CNC) 1 Leak Testing System (Manufacturer: BRC, Year: 2013) 1 Drum Washing System (Manufacturer: HeinHeso, Year: 2013) FMRSI Processing Machine (Fa.Gnutti)Technical Details:Year of construction: 2008 Fully automatic CNC-controlled three-way indexing drum machines with vertical indexing drum axis, an 8-part indexing cross, and a total of 21 CNC-controlled processing units Automatic loading and unloading station with camera recognition Spindle mount: HSK63Spindle torque: 70 NmRapid traverse speed: 15 m/min.Spindle power: 7.5 kW & 15 kWMax. spindle speed: 3000 & 4500 RPMCycle time per workpiece: 9-12 sec. Figure 1: FMRSI Processing MachineFigure 2: FMRSI Processing Machine, Loading system from BRCFigure 3: FMRSI Processing MachineFigure 4: FMRSI Processing MachineFigure 5: FMRSI Processing Machine2. Leak Testing System (Fa.BRC)Station 1: Loading the castings after the washing system The castings come from the washing system, are positioned via a conveyor belt under a camera system, where the position is detected and the coordinates are transferred to a robot, which removes the castings from the conveyor belt and places them in transport trays. Castings whose position is not clearly recognized can be removed via a return guidance system if required. Station 2: Removal of residual moisture from undercuts (Possibly etc.) Due to the undercutting of the components, it is possible that residual moisture may be present inside the cast products; this must be removed in this station. The parts are blown out with compressed air. Station 3: Testing the castings for leaksMfd. 2013 In this station, the connections of the cast products are sealed component-specifically with the help of pneumatic cylinders. Subsequently, the span transport device in the water bath is lowered, at the same time the component interior is pressurized with 6 bar air. After a dip time of approx. 20 seconds (freely selectable), an employee evaluates the leak tightness. Via a split monitor, the employee is provided with live images of the 4 test parts. This allows a decision to be made if visible bubble formation appears on any component. The 4 castings are recorded via cameras. The resolution is chosen so that even the smallest rising air bubble can be detected on the monitor. Station 4: Unloading the fixture with selection of castings according to leakage: Tight, slightly leaky, heavily leaky After completion of the test, the span and test device are assembled together with the castings from the water basin lifted. The pneumatic cylinders open and the 4 castings are placed in the trays in the unloading station lowered. The robot removes the castings. Based on the previously assigned signals from the employee, the robot places the parts on the three belts (tight, slightly leaky, heavily leaky). The parts are cracked during transport to the employee. The employee then performs a visual final inspection of the parts and packs the finished product in containers/cartons etc. Figure 6: Leak Testing SystemFigure 7: Leak Testing SystemFigure 8: Leak Testing SystemFigure 9: Leak Testing SystemFigure 10: Leak Testing SystemFigure 11: Leak Testing SystemFigure 12: Leak Testing System' Drum Washing System (Fa.HeinHeso)Mfd. 2013The castings are placed in the rotating washing drum and transported by a conveyor screw inside the washing drum through the washing areas and then through the drying area of the machine. The parts are transported extremely gently. To avoid damage to the castings, the washing drum and transport screw are provided with a plastic coating. The washing/degreasing of the parts is carried out by a heated (approx. 60°C) aqueous medium. The washing system consists of a washing zone, two rinse zones and a drying zone. The drying is carried out via a performance-capable hot air system. The dosing of the detergent is carried out automatically via a dosing pump in the bypass procedure The wash water is continuously reprocessed via the pure water circulation system and fed back to the washing process.Technical Details: Year of construction: 2013Throughput speed: 1-5 U/min approx. 20-25 parts/minuteSurface wettability: 38 mN/mLength x Width x Height: 3.5m x 1m x 1.5mElectrical control: SiemensMachine control: SPS S-7 1200